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ELCo Enterprises, Inc. (USA)
Elco (USA)
Global manufacturer of arc welding equipment
ISO9001 certification
Elco Wire Wizard (Wire Wizard®) products for arc welding have a wide range of very unique and distinctive items.
We propose various solutions to the problems of wire feedability in arc welding and measures against spatter, and contribute to the reduction of maintenance man-hours on the production line and the improvement of welding quality.
Import agent Taihei Boeki(Industrial Machinery Section)We have many stocks in Japan.Please feel free to contact us.

Arc welding

Elco general catalog_JP(2826KB)


This is a pick-up catalog of products specialized for aluminum welding.

WIRE WIZARD®
Solutions for aluminum welding
We offer solutions such as reducing friction in aluminum wire feeding, parts surrounding the torch, and preventing spatter adhesion.

  • Aluminum MIG wire feeding/setup example
  • Torch Wizard® Nozzle Cleaning Station
  • Aluminum wire feeding/basic parts
  • Guide Module® & Guide Module Flex
  • Wire Pilot® Feed Assist

Product list ELCO

High performance welding torch and peripheral parts “Power Ball®”

powerball_jp(5697KB)

“Powerball” high performance welding torch and peripheral parts

Wire Wizard's "Power Ball" torch peripheral parts product group can be expected to achieve performance that overturns conventional welding performance.

  • Semi-automatic welding torch
  • robot torch
  • Fixed automatic torch
  • contact tips & diffusers
  • torch liner
  • High efficiency welding cable
  • Nozzle cleaning station & anti-spatter liquid
  • Other accessories

Flexible conduit for feeding arc welding wire

Flexible conduit_jp(714KB)

The world's highest quality arc welded wire feeding flexible conduit with extremely low friction resistance and outstanding durability.

It improves various welding defects caused by wire feeding, and greatly reduces extra maintenance such as accidental downtime and associated work after work.

You can choose from three series to suit your application.
  • Extreme Flex Conduit FC-E Series
  • Extra Flexible Conduit FC Series
  • Polymer Conduit EC Series

Guide module

Guide module _jp(2401KB)

Guide module to improve the feedability of welded wires

By simply attaching to the feed path and curved part of the arc welded wire, the frictional resistance of the wire is reduced, and the effects of dramatic improvement of welding defects, improvement of welding quality, reduction of spatter, reduction of maintenance, cost reduction, etc. are realized.

  • Robust and simple housing
  • Transparent housing that allows you to easily check the inside
  • Long-distance flexible container routing is possible
  • Zero energy cost to drive!
  • Can be installed anywhere
  • Reduces the load normally applied to flexible containers
  • Reduced load on the feeder
  • Reduction of plating residue of welding wire
  • Improved various welding defects caused by feedability
  • Supports 90° or connected 180° curves

Wire feeding assist device "Feed Assist"

Feed Assist_jp(1114KB)

It assists the feeding by the wire feeder, improves various welding defects caused by the feeding property, and at the same time enables the long-distance feeding of the wire.
Since it is driven by air, it can be used simply by connecting compressed air.
No need to set synchronization with the wire feeder, and you can easily build a push-pull system.

  • Significantly reduced the wire resistance value in the flexible container in the feeding path
  • Reduces wear of the flexible container itself and reduces welding defects and maintenance
  • Long-distance delivery of 50 meters or more is possible! Centralized management of packs in remote areas is possible
  • Labor saving of wire insertion by manual work at the time of pack replacement is realized.
  • Supports high torque power and high speed feeding
  • No need for synchronization control with wire feeder
  • The driving force is air only! Easy installation
  • Compatible with iron-based and non-iron-based wires for SAW with a diameter of 0.9 to 4.8 mm
  • High power specifications by 2 connections are also possible
  • A waterproof type that can be installed in various places and can be used outdoors is also available.

Wire straightener

Wire straightener_jp(784KB)

Wire Wizard (Wire Wizard®) Has four types of wire straighteners that can straighten and recast all types of wires.
 
  • Small diameter wire corrective threadless connector
  • Small diameter wire corrective  threaded connector
  • Orthodontic braces for medium diameter wires
  • Orthodontic appliance for large diameter wires  

The structure with an aluminum body is the lightest type of orthodontic appliance in the industry.
All models have a fine adjustment scale with a tension knob on the front for easy wirecast adjustment.    
We also have a wide range of connector and inlet connectors, which can be used in various applications.

Welded wire continuous supply system

Welding wire continuous supply system_jp(2694KB)

It is a system that connects the wire end of the existing wire pack and the wire start end of the newly prepared pack by resistance butt welding in advance, and supplies the wire continuously non-stop.
Butt welding and deburring of joints are simple and easy for anyone.
The line downtime when replacing the wire pack is virtually zero.

  • Reduces downtime when replacing wire packs
  • Centralized placement of wire packs is possible
  • No need for long-distance wire threading work
  • Do not waste the remaining length of wire
  • Reliable automatic wire change by unmanned
  • Compatible with packs of each manufacturer, shape and dimensions
  • With 1 support, you can choose from 2-pack specifications and 4-pack specifications (2 torches)
  • There is also a wall support mounting type separately
  • Additional options such as feed assist, guide module, wire fuel gauge, etc.
  • A trolley with casters and a transport cart that are convenient for pack transport are also available.

Pack peripheral accessories

Pack peripheral accessories_jp(1315KB)

We have various accessories for the purpose of "pursuit of ease of use" and "labor saving". It is a product group that contributes to pack wire management, improved maintainability, and improved wire feeding.


Spatter adhesion preventive liquid "Blue Magic ®"

Blue magic_jp(1815KB)

  • It can be used not only for welding torches but also for base materials and peripheral equipment.
  • Does not contain silicone components that affect post-welding processes such as painting and plating.
  • Because it is water-soluble, the floor will not get dirty even if it is scattered.
  • Does not vaporize even in hot applications
  • Contains no chemical solvents or toxic substances that could affect the human body
  • An environmentally friendly biodegradable liquid
  • The low pH level suppresses the occurrence of rust.

Torch nozzle cleaning station

Torch nozzle cleaning station_jp(1241KB)

High speed, simple, easy installation with air piping only

By simply inserting the welding torch, the reamer of spatter adhering to the inside of the nozzle can be removed and the non-spatter liquid spray can be performed "at the same time".
Welding quality is stabilized, production efficiency is improved, and the cost of consumables such as chips and nozzles is reduced by automating spatter removal.

  • Robust and compact housing
  • Transparent window and non-spatter liquid bottle that allows you to easily check the inside
  • Achieves reamer removal and spraying at the same time!
  • Drive is air only!No electrical control required
  • Reliable clamp with adjustable and rigid nozzle guide
  • Fully closed housing keeps the surroundings clean
  • Can be used not only for robot torches but also for semi-automatic torches
  • Long-life reamer with titanium coating
  • Wire cutter is also available as an option
  • Product 2-year warranty (*When using only Elco's non-spattering liquid)

Submerged arc welding

Submerged arc welding_en(4790KB)

We have various peripheral equipment for large diameter wires such as for submerged arc welding.



inert gas saver

Gas saver_jp(278KB)

This suppresses gas surges at the start of arc welding, resulting in a large amount of wasted gas consumption.

  • Reducing wasteful gas consumption during MIG or TIG welding
  • Suppression of gas surge at the start of arc
  • Can be installed on the intake or exhaust side of a gas solenoid valve

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